Services for Turnkey Projects
MISSION FULL STOP !!
“Till The Full Stop Doesn’t Come, The Sentence Is Not Complete”
– MS Dhoni
Service Portfolio
Pharmadeep Turnkey believes Affordable healthcare for all is possible by providing state-of-the-art Pharmaceutical facilities, which are efficient in Capex and Opex.
With our experience of close to two decades, we offer you best-in-class Turnkey Projects at an optimum project cost by providing out-and-out services including:
- Design and Execution
- Civil & Structural
- Clean Rooms
- HVAC
- Process Equipments
- Electrical
- Process Piping
- Utility Piping
- Fire System
- SS Equipments and Accessories
Feasibility Studies
PHARMADEEP Turnkey can provide its customers with a complete feasibility study comprising of:
- Market Study
- Technical Study
- Financial Study
The studies conducted will rely on both primary and secondary data, which will involve both desk and field works. Accordingly, the typical approach employed for such studies includes followings:
- Key Project Goals
- Personnel Requirement
- Licensing and Regulatory Requirements
- Production Capacity
- Production Budget
- Total Investment Cost
- Annual Income Forecast
- Annual Cost of Production
- Net Surplus
- Business Valuation
- Income Statement
The Detailed Feasibility Report will help you to arrive at a well thought, techno commercial decision to proceed with most viable project plan.
Master Planning
A Master Plan also called a comprehensive plan, provides a long-term vision for the built environment of Pharmaceutical Factories and Laboratories. It guides the appropriate use of lands in order to plan and envisage future growth potential. As a result, the Master Plan has a direct relationship with the growth of the organization.
PHARMADEEP Turnkey has an expert team of architects and designers to make a futuristic Master Plan to identify:
- Suitable locations for Manufacturing, Administration Research & Development, and Utilities.
- Green belt and environment management.
- Opportunities to extend and/or improve open space, recreational areas, and civic facilities.
- Strategies for future development.
Why should a Master Plan be important to you?
The simple answer is that a Master Plan is important because it affects future growth plans.
- Master Plan helps to adopt new manufacturing technologies.
- Pharmaceutical Manufacturing is very dynamic and the master plan helps you to device compliance with future GMP standards.
- Master Plan helps you to adopt new automation.
Concept Engineering
It is a method for determining what features a Pharmaceutical Plants should have, and what metrics can be used to measure the quality or performance of the Pharmaceutical Plants based on analysis of client’s needs and preferences. The concept engineering process generally includes framing the project, collect data, analyzing the data and selecting actions.
Concept Engineering will be a crucial document to decide the project plan and will be a base document for Detailed Engineering. This involves the initial conceptualization of the entire project which helps in forming the foundation on which the rest of the project is built up.
The Concept Engineering will define followings:
- Plant Design Concept with respect to various International GMP guidelines like EU GMP, PIC/S, US FDA and WHO.
- Interface with International Process/Regulatory Authorities.
- Man and Material Movements.
- Logical Flow for the Material and Man Movement.
- Utilities and Equipments Balancing.
- Time and Cost Estimates.
Concept Engineering will have following stages:
STAGE 1:
This involves gathering functional requirements of the proposed facility which includes production process together with the required level of automation such as:
- Dosage Forms
- Batch Sizes
- Containment Needs
- Type of Equipment and Machinery
- Inventory Norms
- Expansion Philosophy
STAGE 2:
Starts by addressing the following concerns:
- Preliminary Layout based on Availability of Space and Resources.
- Targeted Environmental Cleanliness Category.
- Optimal Water Quality and Water Treatment Facilities.
STAGE 3:
All the above data are finally used to prepare the following:
- An overall Budget for Project Execution.
- The entire Facility Layout for the Preliminary Stage as per National and International Regulatory Norms.
- Conceptualization of Building Construction.
- Drawing out User Requirement Specification (URS).
- Drawing out Project Schedules through Bar Charts.
- Water Generation and Distribution System Design.
- Production Environment Designing like Heating, Ventilation and Air Conditioning.
- Pressure Differential Monitoring.
Basic Engineering
During BASIC ENGINEERING, the following definitions of the Project will be developed:
- Alterative Plant Layouts meeting GMP requirements.
- Men/Material Flow drawings on the approved layout.
- Design of Heating, Ventilation, Air Conditioning and Pressure Differential System with proposed Air Flow Diagram.
- Design on Treatment, Purification, Filtration and Distribution of various Utility Systems like Water, Steam and Compressed Air, etc.
- Estimate Requirements of various Utilities.
- Estimate Electric Power Requirements for the plant and suggest High Tension and Low Tension Distribution Schemes.
Detailed Engineering
Detailed Engineering is the essential bridge between the basic engineering and construction phase of a project. It is “Converting Thoughts into reality”.
We provide detailed engineering services for a project as follows:
- Process Engineering including selection of the right equipment
- Electrical Engineering
- HVAC
- Instrumentation
- Building Management and Automation Systems
- Preparation of Detailed Specifications, Data Sheets and Bill of Quantities for various Plants, Equipment, Machinery and System
- Supply of various Plant Equipment, Machinery and Systems
Civil Layouts
- Plot Layout
- Area/Layout
- Men/Material Movement, etc.
Drainage Layouts
- Industrial Drainage
- Domestic Drainage, etc.
- Soil Drainage, etc.
Lighting
- Illumination Design
- Lighting Layout, etc.
Electrical
- Electrical Load Data
- Electrical Layouts
- Cabling Details
- Bill Of Quantities (BOQ), etc.
HVAC (Heating Ventilation and Air Conditioning)
- HVAC Design
- Air Handling Unit (AHU) Locations
- Air Flow Diagrams
- Ducting Layouts
- BOQ, etc.
Schematic Pipeline
- Purified Water Generation System
- Water for Injection (WFI)
- Compressed Air
- Pure Steam
- Plant Steam
Project Management
Project management in our field of operations consists of the application of knowledge, abilities, tools and techniques which enables us to complete project activities in order to satisfy customer requirements and thus accomplish the final goal with efficacy and efficiency.
The Project Management Functions include:
- Project Structure.
- Project Schedule and Monitoring.
- Propose Cost and Safety Measures during Detailed Engineering.
- Technical Assistance in getting Statutory Approvals.
- Checking availability of Design Information.
- Detailed Project Review.
- Propose cost and safety measure during Detailed Engineering.
- Conduct Periodic co-ordination meetings with Client to review actual progress of work as against planned work schedule and remove bottlenecks.
- Carrying out Mechanical Installations, Commissioning and Validation.
Our project Management Team is geared up to monitor every individual project with following key areas:
- Project Scope Management
- Project Integration Management
- Project Time Management
- Project Communication Management
- Project Risk Management
- Project Procurement Management
- Project Human Resources Management
- Project Cost Management
- Project Quality Management
Commissioning Validation includes the following:
- Generation of User Requirement Sheets
- Design Qualification
- FAT (Factory Acceptance Test)
- Installation Qualification
- SAT (Site Acceptance Test)
- Operation Qualification
- Performance Qualification
- VMP (Validation Master Plan)
- SMF (Site Master File)
- GMP Auditing and Gap Analysis
- Protocol Development & Execution
- Standard Operating Procedures (SOP)
Regulatory Compliance Support
- cGMP (Current Good Manufacturing Practice) Compliance
- Advisory services to queries pertaining to Pharma GMP, GLP, QA and Regulatory Affairs
- Compliance audits as per current and updated statutory pharma regulations
- Gap Analysis
- Technical Due diligence for Mergers & Acquisitions
II. TECHNICAL ASSISTANCE
- Site Master file as per PIC/s & Local FDA requirement
- Quantitative Risk and Assessment (QRA)
- Environment Impact Assessment (EIA)
- Safety Audits
- Energy Audits
Technology Transfer
Expert Solutions for Successful and Efficient Technology Transfers. Companies transferring products and processes from one site to another often face limitations on time, resources, and regulatory expectations.
Transfers can be complicated and many companies don’t have a comprehensive plan, standard operating procedures (SOPs) or guidelines in place to effectively conduct the technology transfer. This is where we come in.
Our team of multi-functional life science consultants have proven success in managing product and process transfers for our clients.
Our team will demonstrate how to transfer your product or process in the most efficient manner possible, ensuring compliance along the entire way.
